The core workstation for UBC chassis protective gluing in complete automobile manufacturing is equipped with 6 dedicated FANUC gluing robots working in collaboration. It fully adapts to the factory's high-speed production rhythm of 73 JPH, efficiently completing the entire gluing process including underbody weld seam sealing and stone-chipping protection within a compact operation sequence. It perfectly balances ultra-fast production pace with micron-level gluing quality, consolidating the core performance barriers of anti-corrosion, sound insulation and impact resistance for the vehicle chassis.
The 6 FANUC robots feature clear division of labor and coordinated linkage. Relying on a high-precision motion control system and optimized teaching programs, they avoid operational interference and seamlessly match the vehicle body circulation rhythm. The robots boast an ultra-high repeat positioning accuracy of ±0.02mm, delivering stable and smooth movements without jitter or deviation under high-speed operating conditions. Equipped with 3D intelligent glue guns and quantitative gluing devices, they realize closed-loop precise regulation of glue output pressure and flow. The glue lines maintain uniform width and thickness with neat and standardized starting, ending and overlapping joints, eliminating common process defects such as glue breakage, glue overflow and glue shortage.
To meet the high-intensity operation demands of high-speed continuous mass production, the equipment is fitted with an intelligent visual positioning system that automatically calibrates vehicle body posture deviations and meets the flexible gluing requirements for different vehicle models. Leveraging the ZDT cloud operation and maintenance monitoring system, it real-timely monitors the operating status of robots and the working conditions of gluing equipment, predicts potential hidden faults in advance, and reduces downtime and production delays. The protection grade of all workstation equipment is adapted to the complex workshop working conditions, resisting erosion from glue mist and dust and maintaining stable performance during long-term continuous operation. The entire workstation operates in an automated closed loop without manual intervention, strictly meeting high-speed production capacity targets while ensuring consistent UBC gluing quality standards for every vehicle body, achieving dual compliance with high output and premium product quality.